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 Expansion envelopes, also known as expandable or gusseted, are used for bulky materials, such as reports, book mailings, or simply a replacement for a box or carton. The expandable envelopes come in various expansion widths, ranging from a 1/4 inch to 5 inch wide gusset. Available in 40 lbs. and 50 lb. Kraft or White Wove, with regular gum, without gum, Latex seal or security seal.
Envelopes are available blank or printed with 1 to 4 colors and can include a window. If your size does not appear below, we can have it custom manufactured, click here for a free quote I Have A Custom Size
Expansion Envelope Sizes
 Prices below are for in-stock expansion envelopes. Ships out immediately.
1 or 2 color printing also available. Qty. starts at 250 for plain & 1,000 envelopes with printing.
Brown & White Kraft - (no print)
Expansion Envelope Sizes
| White Kraft - open end |
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| White Kraft with Peel & Seal Release Liner - 32 lb. paperstock |
Price for
250 Envelopes |
Price for
500
Envelopes |
Price for
1,000 Envelopes |
Price for
2,500 Envelopes |
| Open End - Opens on the Top |
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| 10" x 13" x 1-1/2" |
$137.05 |
$237.63 |
$445.26 |
$1,041.15 |
| 12" x 16" x 2" |
$151.12 |
$272.78 |
$550.56 |
$1,233.90 |
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| Brown Kraft - OPEN END with "Peel & Seal" |
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| Brown Kraft with Peel & Seal Release Liner - 40 lb. paperstock (unless notated) |
Price for
200 Envelopes |
Price for
500
Envelopes |
Price for
1,000 Envelopes |
Price for
2,500 Envelopes |
| Opens on the Top |
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| 4"x 9-1/2" x 2" |
$114.80 |
$185.67 |
$279.00 |
$617.50 |
| 5" x 11" x 2" |
$116.98 |
$187.74 |
$285.49 |
$633.73 |
| 5" x 11" x 3" |
$117.85 |
$191.99 |
$294.14 |
$655.35 |
| 5" x 12" x 2" |
$118.34 |
$192.61 |
$295.22 |
$658.05 |
| 5" x 12" x 3" |
$118.90 |
$194.77 |
$299.54 |
$68.85 |
| 5-1/2" x 12" x 3" |
$123.37 |
$205.58 |
$321.17 |
$722.92 |
| 8" x 12" x 3" - 50 lb. paper |
$142.06 |
$252.63 |
$415.27 |
$958.18 |
| 9" x 12" x 2" |
$139.56 |
$245.06 |
$400.12 |
$920.30 |
| 9-1/2" x 13" x 2" |
$140.97 |
$249.93 |
$409.86 |
$944.65 |
| 10" x 12" x 2" |
$142.05 |
$252.64 |
$415.27 |
$958.17 |
| 10" x 12" x 4" - 50 lb. paper |
$156.76 |
$289.41 |
$488.81 |
$1,142.03 |
| 10" x 13" x 2" |
$139.89 |
$247.23 |
$404.45 |
$931.13 |
| 10" x 15" x 2" |
$146.81 |
$264.53 |
$439.07 |
$1,017.65 |
| 11" x 15" x 2" |
$148.54 |
$268.86 |
$447.71 |
$1,039.27 |
| 12" x 15" x 3" - 50 lb. paper |
$172.55 |
$328.88 |
$567.76 |
$1,339.40 |
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| Brown Kraft - OPEN END with "Reg. Gum Seal" |
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| Brown Kraft with regular gum seal flap - 40 lb. paperstock (unless notated) |
Price for
250 Envelopes |
Price for
500
Envelopes |
Price for
1,000 Envelopes |
Price for
2,500 Envelopes |
| Opens on the Top |
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| 5" x 12" x 3" |
$130.00 |
$185.00 |
$280.00 |
$620.00 |
| 10" x 13" x 2" |
$156.24 |
$237.49 |
$384.98 |
$882.45 |
| 10" x 15" x 2" |
$157.32 |
$239.66 |
$389.31 |
$893.28 |
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Brown Kraft - OPEN SIDE with "Peel &Seal"
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| Brown Kraft with Peel & Seal Release Liner - 40 lb. paperstock |
Price for
200 Envelopes |
Price for
500
Envelopes |
Price for
1,000 Envelopes |
Price for
2,500 Envelopes |
| Open Side - Opens on the Side |
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| 10" x 12" x 1" |
$135.56 |
$236.41 |
$382.87 |
$877.23 |
| 10" x 12" x 1-1/2" |
$137.07 |
$240.20 |
$390.39 |
$895.98 |
| 10" x 12" x 2" |
$142.00 |
$252.50 |
$415.00 |
$957.50 |
| 10" x 13" x 2" |
$146.38 |
$263.45 |
$436.90 |
$1,012.25 |
| 10" x 15" x 2" |
$157.19 |
$290.49 |
$490.97 |
$1,147.43 |
| 10" x 15" x 3" |
$170.17 |
$322.93 |
$555.86 |
$1,309.65 |
| 12" x 15" x 3" |
$182.72 |
$354.30 |
$618.59 |
$1,466.48 |
| 12" x 16" x 2" |
$185.31 |
$360.79 |
$631.57 |
$1,498.93 |
| 12" x 16" x 4" |
$201.54 |
$401.34 |
$712.68 |
$1,701.70 |
Payment accepted via:  |
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